Orbital welding
Orbital Welding – Advanced Welding Technique with High Precision
Orbital welding is currently the most advanced and efficient TIG welding method. This technique is specifically designed to deliver exceptional precision and consistently high quality in every weld joint, making it ideal for applications where no compromises can be made. Orbital welding is essentially a mechanized form of TIG welding, but with the important
difference that the process is automated. This means that the arc rotates around the entire joint and follows preset parameters for power supply and welding speed, which increases precision in every weld performed.
Advantages of Orbital Welding
The main advantage of orbital welding is the high repeatability and precision that the technique offers. By automating the process, many of the variables that can affect weld quality are eliminated, which in turn reduces the risk of errors and ensures a consistently high standard for each individual weld. This is particularly important in industries where quality and safety are of utmost importance, such as the pharmaceutical industry, food industry, and aerospace industry. Orbital welding also offers benefits such as faster production times, as the process is more efficient than manual welding. Additionally, the risk of human error is minimized, resulting in fewer defective products, with better cost and environmental efficiency.
Orbital TIG welding whith wire feed
Equipment and Capacity
We have an extensive range of specialized equipment for orbital welding, which allows us to handle a wide variety of dimensions, materials, and different joint types. Our equipment is optimized to deliver the highest possible precision and quality, regardless of the complexity of the weld. We have the capability to perform orbital welding on both standard and non-standard shapes, including irregular geometries, which is uncommon in the market. Our extensive experience and specialized equipment also enable us to offer WPQR (Welding Procedure Qualification Record) and WPS (Welding Procedure Specification) for various materials and dimensions. This ensures that our welding procedures are fully documented and comply with international standards, providing our customers with the assurance that we deliver welding of the highest quality.
Quality Assurance and Process Control
Quality assurance is a central part of our orbital welding process. Every step, from joint preparation to the final weld, is carefully monitored to ensure that all requirements are met. Thorough joint preparation is crucial to ensure a high-quality weld, and we place great emphasis on ensuring that each joint is properly prepared before welding begins. We use shielding gas during the welding process to prevent oxidation and discoloration, which is important for welded materials. This protects the material and guarantees its corrosion resistance and mechanical properties. Our operators are qualified and have extensive experience in orbital welding. They strictly follow our WPQR and WPS to ensure that each weld meets the highest standards. In addition to welding skills, our welders have undergone training in ISO 5817 to assess the quality of the weld.